October 19, 2009

Ended up getting a used fuel tank from a Mack truck - $150. It’s 40 gallons and just fits between the camper and the air filter, with an inch or two to clear on each side.



Comments
October 16, 2009
unfortunately with my design the standard fuso fuel tank won’t fit….so i’m looking for another. this one from an international truck seems like it should work, although i might need to remove the steps.

unfortunately with my design the standard fuso fuel tank won’t fit….so i’m looking for another. this one from an international truck seems like it should work, although i might need to remove the steps.



Comments
October 3, 2009
getting the sheet metal on the floor…i used the shear and sheet metal brake at work to get the pieces in the right shape and size. since i’m trying to get the floor as low as possible (to keep the overall height low) it ends up being pretty complicated.

getting the sheet metal on the floor…i used the shear and sheet metal brake at work to get the pieces in the right shape and size. since i’m trying to get the floor as low as possible (to keep the overall height low) it ends up being pretty complicated.



Comments
September 18, 2009
September 17, 2009
using 18 gauge steel sheet over the wheel wells…there’ll be 2 in foam glued to this which hopefully will give some rigidity.

using 18 gauge steel sheet over the wheel wells…there’ll be 2 in foam glued to this which hopefully will give some rigidity.



Comments
September 3, 2009
grinding the welds smooth is a lot of work!

grinding the welds smooth is a lot of work!



Comments
August 29, 2009

flex test…the idea of the mounting system is to allow the truck frame to flex as the axles articulate on rough terrain, without transferring those stresses to the camper box.



Comments
July 18, 2009
June 29, 2009
finally the whole box is there!

finally the whole box is there!



Comments
June 18, 2009
June 7, 2009
June 6, 2009
plan for mounting the roof to the steel frame…the roof wall material is fiberglass/foam composite.

plan for mounting the roof to the steel frame…the roof wall material is fiberglass/foam composite.



Comments
May 31, 2009
May 30, 2009
May 14, 2009